91% accuracy in production line processes
A single misplaced screw can be extremely costly. That’s why a manufacturer came to us to ensure error-free processes and avoid recalls for their customers.
What else can data do for you?
91%
accuracy rate on the assembly line
25%
reduction in warranty claims
6%
productivity gain in the short term
The Problem
In a production line, what do you think causes more issues—errors or idle time? The truth is, one directly impacts the other. It’s a vicious cycle. And to understand the real impact of this in one of the world’s leading truck manufacturers, it takes serious data-driven intelligence.
And that’s something Semantix does exceptionally well.
The Mission
Bring our data expertise to reduce production line issues, improve inspection processes, and decrease post-sales complaints.
Hands-on execution
✓ We analyzed historical data
✓ We reviewed existing systems
✓ We increased the number of IoT sensors
✓ We accelerated data analysis
✓ We developed predictive models
✓ And then… the results came
Designing the solution
Our approach was to implement an intelligent system for monitoring, analyzing, and predicting failures in the assembly line. The plan involved five key steps:
Monitor equipment and processes
Identify anomalous behavior and alert teams
Analyze and understand the dynamics between equipment and the entire production chain
Predict failures in equipment and processes
Control and adjust processes based on analytical insights
And there’s more
Our quality initiatives are already delivering even greater results with AI through SAAR – Smart Assurance Activation Reduction.
- 300+ data ingestion pipelines
- Centralized ingestion
- High processing power
- Fast access to information
- Automation of manual processes
- Reduction in recalls
- Increased brand value in post-sales
- Greater accuracy in inventory control